As the global textile industry accelerates toward automation and intelligent manufacturing, local textile enterprises in Russia are facing challenges such as low warehouse efficiency, heavy reliance on manual labor, and limited space utilization. With increasing order volumes and more complex SKUs, traditional warehousing models can no longer meet operational demands.
In this context, ZIKOO Intelligent delivered an advanced Six-way Shuttle-based Automated Storage and Retrieval System (ASRS) to help the client achieve digital transformation and high-density storage.
Limited Space and Low Utilization
The warehouse area measures only 37m × 10m × 3.8m, making it difficult for traditional racking and equipment layouts to achieve high-density storage.
Large Fabric Roll Handling
Each storage location must accommodate oversized goods (2m × 1.4m), requiring high flexibility and stability from the system.
Complex and Costly Traditional Solutions
Conventional systems rely on elevators and conveyor lines, resulting in high investment costs and operational complexity.
System Integration Requirements
The solution needed to seamlessly integrate with the client’s existing WMS system to ensure smooth data flow and business continuity.
True Six-way Shuttle Technology
Combines horizontal four-way movement with vertical two-way lifting for full spatial flexibility.
High-Density Storage
Designed with 138 oversized storage locations, achieving up to 95% space utilization.
Fast Deployment with Standardized Products
Modular design enables plug-and-play installation, reducing delivery time by 80%.
Simplified System Architecture
Eliminates elevators and conveyor systems; directly interfaces with forklifts for easier operation.
Seamless System Integration
WCS integrates smoothly with the existing WMS for full-process automation.
ZIKOO Intelligent provided an innovative Automatic 3D Warehouse solution based on Six-way Shuttle technology:
Core Equipment
System Design
Software System
Implementation & Support
Maximized Space Utilization
Achieves up to 95% dense storage, significantly reducing warehouse footprint and cost.
Faster Project Delivery
Standardized system reduces deployment time by 80%, enabling rapid go-live.
Lower System Complexity
Fewer components lead to reduced failure rates and maintenance costs.
Improved Operational Efficiency
Automates the handling of fabric rolls, ensuring faster and more accurate warehouse operations.
Strong Global Deployment Capability
Empowers local teams and ensures successful long-term operation in overseas markets.
True globalization means enabling technology to take root and create value worldwide.
In this project, ZIKOO Intelligent successfully delivered a high-density, cost-effective, and efficient smart warehouse solution in Russia through the innovative application of Six-way Shuttle technology and ASRS.
Looking ahead, ZIKOO will continue to promote Dense Storage and Automatic 3D Warehouse solutions across industries, helping global customers achieve smarter and more sustainable warehousing operations.
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